Please be sure to wear all the required and proper PPE (Personal Protective Equipment) when using the spot welder. Custom cut metal boxes or trays are popular shapes our customers like us to form sheet metal into. To do this step I will be using a bar folder but the process can be done with a sheet metal brake as well. CNC Punching Fabrication Sheet Metal Enclosure. Customized Fabrication Sheet Metal Parts for Electric Instrument. To do this you will want to sand off the layout fluid and any oil and grease on the metal. You already prepared your metal for this process in a previous step, so all that is left is to actually spot weld. A foot shear made this step quick and easy and left me with nice clean edges on my metal. If your mock up comes out with uneven sides, the corners don't connect, or its too small/large, then it will probably be a good idea to go back to the planning phase and make some revisions to your idea. Also, you will need to move some teeth on your break or you will not be able to fold your metal correctly. Since the development of the assembly line process, one of the key elements which quickly evolved was the use of interchangeable parts. Be sure to clean your metal up before painting by sanding it clean of oil and rust. We have a very experienced workforce and as a company have a wide knowledge in all aspects of the engineering industry. When you spot weld the box together you want as clean of connection between the metal as possible. We offer these products at reasonable rates and deliver these within the promised time-frame. We handle a wide range of services related to metal and electronic manufacturing, with just about any other type of sheet metal out there today -- steel, aluminum, or pre-plate! Below I've included the order of operations I have my students use. It will be much easier to clean up your tabs and sides of your box now before you bend. Custom Sheet Metal Fabrication Medical Trolley for Hospital Device. The great thing is that there is practically no limits to how a metal box or tray should look like. Custom Cut Metal Box Or Tray - Just The Way You Need It. Once the enclosure box is created, it can also be fitted with other components, such as wiring harnesses, PCBs, or grafted on to other existing assemblies. I recommend using a square for this step if you have one, it will ensure you get as straight as marked lines as possible. Established in the year 2010 we “Altis Industries Private Limited.” is a Manufacturer of the wide spectrum Electrical Box,Sheet Metal Box,Fabrication Works etc.We are manufacturing these products using premium grade raw material that is procured from the authentic vendors of the market. Use your clamping bar handle to lift up the teeth of your brake. AMC Sheet Metal Fabrications offers a One Stop Solution in very high standard of fabrication, welding and finishing. I've included a picture and a pdf file of the plans I use in my class. Repeat steps 1-4 until your box is completely fastened together. This allowed items to be built with pieces that were not only uniform in design, and therefore used a limited number of tools and dies in their creation, but also had the versatility of replacement parts being readily available when needed. Label the areas of the paper that will be used. The patterns for a cardboard box will look very similar to what you need to plan out for the sheet metal box. Sheet metal can be cut, folded, bent, stamped, and welded into just about any desired shape. Pinch down on your metal by slowly pressing down on your foot pedal and be sure you have your electrodes correctly positioned. Now that your metal is to the correct size, it is time to mark your layout pattern onto the metal. If your plan works on a paper mock up it should work on sheet metal. Your goal with your hems is to have your doubled up layer of metal be flat without any bubbles or dents. The box I have my students create in class ends up being 5.5" x 2" x 3.5". Take your time and make sure you are cutting the areas that are supposed to be cut. Fold along your lines until you have a box. The patterns for a cardboard box will look very similar to what you need to plan out for the sheet metal box. To keep it in the shape you want it we need to make some sort of connection between your tabs and the sides of your box. Sales & Support: +86-571-82798041 Email: msheetmetalservice@gmail.com. Sheet metal can be cut, folded, bent, stamped, and welded into just about any desired shape. The sheet metal is then sent through a series of automated machines, which takes sheet metal--such as aluminum, steel, or pre-plate--and begin to fabricate it into the enclosure box or other desired component.
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