Sheet Metal Fabrication is the process of forming parts from a metal sheet by punching, cutting, stamping, and bending. Metal Stamping Design Guidelines Metal Stamping is an economical way of producing quantities of parts that can have many qualities including strength, durability; wear resistance, good conductive properties and stability. 3D CAD files are converted into machine code, which controls a machine to precisely cut and form the sheets into the final part. 9huvlrq 1r 3djh ri . Engineering changes can be costly. ≤ Learning Intentions Design For Manufacturability – Sheet Metal Guidelines Bends For the ease of manufacturing, multiple bends on the same plane should occur in the same direction. Bends in the same plane should be designed in the same direction. Critical Dimensions Sheet Metal Forming – Outside dimension should be used unless the inside dimension is critical. The most common sheet metal form is a bend. Avoid large sheet metal parts with small bent flanges. Since sheet metal cannot be bent to a 90-degree position without breaking at sharp corners, all bends will have an acceptable bend radius. (7,9 $9$ 9duldeoh 7hup 'hilqlwlrq 6%lq ,qvlgh 6hw %dfn 7kh glvwdqfh iurp wkh ehqg olqh wr wkh yluwxdo vkdus lqwhuvhfwlrq ri wkh lqvlgh iodqjh idfhv 7\slfdoo\ rqo\ ydoxdeoh iru . Bends can give strength and shape to a part and are formed in a machine using bend brakes. In this case, you create a sheet metal part and then insert bend lines on which to fold the part. In low carbon steel sheet metal, the minimum radius of a bend should be one-half the material thickness or 0.80 mm Introduction to Solidworks Sheet Metal for Technology Page 2 Exercise 1: Toothbrush Holder Introduction This lesson focuses on designing a sheet metal part from the flattened state. Involve us during design stage to optimize cost and performance in component design.
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